RBK 60 S

The RBK 60 S is an extremely robust water-cooled weld head for a standard heat exchanger application up to an ID of 60 mm, modified to an ID of 99 mm or 120 mm. The head is pneumatically centred and is available with a rotating wire device and/or arc voltage control (AVC) as an option. The head can also be used with a pneumatic positioner instead of a balancer.

Tube-To-Tube-Sheet Weld Heads

RBK 60 S welding head

Technical Data:

  • Tube size range mm |inch ID 9.5 – 60.5 mm | 0.374" – 2.381" (optional up to 99.10 mm | 3.901" or 120 mm | 4.724")
  • Max. welding current 200 A
  • Wire motor 24 V DC
  • Rotation speed Max. 5 U/Min
  • Wire spool 1 kg, D100
  • Wire diameter 0.8 - 1.2 mm
  • Weight without wire feed 8 kg
  • Weight with wire feed 10.5 kg
  • Weight with wire feed/AVC 11 kg

Package includes:

  • Weld head
  • Small torch incl. torch consumables and tungsten electrode Ø 2.4 mm
  • Water-cooled hose package, 8 m
  • Pull bar B
  • Transport case

With pneumatic centring

RBK 60 S WELD HEAD with pneumatic centring incl. 8 m hose package, water-cooled
Item number: 1.3.3702
RBK 60 S WELD HEAD with pneumatic centring and wire feed unit incl. hose package, 8 m, water-cooled
Item number: 1.3.3701
RBK 60 S WELD HEAD with pneumatic centring, wire feed unit and AVC incl. hose package, 8 m, water-cooledRBK 60 S WELD HEAD with pneumatic centring, wire feed unit and AVC incl. hose package, 8 m, water-cooled
Item number: 1.3.3700

Accessories and extensions

Text

Spring sleeve for RBK 60 S

Up to an ID of 30 mm, the spring sleeves are made of steel; in the case of larger diameters, the package also includes four stainless steel jaws.

Item number: 1.3.3705+XXX

Pull bar set A

Tube size range: 9.5 mm – 19.5 mm / 0.374" – 0.768"

Item number: 1.3.3065

Pull bar set B

Tube size range: 19.5 mm – 99.1 mm / 0.768" – 3.902"

Item number: 1.3.3069

LARGE TORCH FOR RBK 60 S FOR ELECTRODES 3.2 MM

Item number: 1.3.3708

BURNER WEAR PART BOX GLASS GAS NOZZLE

1 burner cap
1 clamping sleeve
1 Teflon insulator
1 gas lens
1 gas lens holder
1 glass gas nozzle

Item number: 1.0.1052

EXTENSION KIT FOR RBK 60 S FOR ID LARGER 60 MM

Item number: 1.3.3707

TITAN DRAGON NOZZLE SET FOR RBK 60 S

(only mountable for large burners)

Item number: 1.3.3052
BALANCER (4,5 - 9,0 kg)
Item number: 1.2.3617
BALANCER (9.0 - 15.0 kg)
Item number: 1.2.3614
BALANCER (15,0 - 22,0 kg)
Item number: 1.2.3615
TURN ignition aid, 15 mm diameter, 150 mm long
Item number: 1.2.1803
RBK 60 S ignition aid, TURN, 16 mm diameter, 180 mm long
Item number: 1.3.3088
RBK 60 S ignition aid, TURN, 24 mm diameter, 160 mm long
Item number: 1.3.3073
OSW 40 CLAMP SLEEVE for torch, gas-cooled, Ø 1.6 mm, length 16 mm
Item number: 1.0.1616
OSW 40 CLAMP SLEEVE for torch, gas-cooled, Ø 2.4 mm, length 16 mm
Item number: 1.0.1623
OSW 40 CLAMP SLEEVE for torch, water-cooled, Ø 1.6 mm, length 17 mm
Item number: 1.0.1640
OSW 40 CLAMP SLEEVE for torch, water-cooled, Ø 2.4 mm, length 17 mm
Item number: 1.0.1641
OSW 80 – 275CLAMP SLEEVE, manual torch, Ø 1.6 mm
Item number: 1.0.1626
OSW 80 – 275 CLAMP SLEEVE, manual torch Ø 2.4 mm
Item number: 1.0.1627
CLAMP SLEEVE, TURN, Ø 1.6 mm
Item number: 1.0.1818
CLAMP SLEEVE, TURN, Ø 2.4 mm
Item number: 1.2.1819
CLAMP SLEEVE, RBK 60 S, Ø 2.4 mm
Item number: 1.3.3076
CLAMP SLEEVE, RBK 60 S, Ø 3.2 mm
Item number: 1.3.3089

RBK 60 S torch consumables boxes

Scope of supply:

  • 1 collet
  • 1 Teflon insulator
  • 1 gas lens
  • 1 gas cup
Consumables box with torch original equipment, 2.4 mm diameter
Item number: 1.3.1641
Consumables box with torch original equipment, 3.2 mm diameter
Item number: 1.3.1642
Gas lens OSW 40 Ø 1.6 mm
Item number: 1.0.1620
Gas lens OSW 40 Ø 2.4 mm
Item number: 1.0.1629
Gas lens OSW 80-275, TURN, hand torch Ø 1.6 mm
Item number: 1.0.1631
Gas lens OSW 80-275, TURN, hand torch Ø 2.4 mm
Item number: 1.0.1632
Gas lens for glass gas nozzle OSW 80-275, TURN, Ø 2.4 mm
Item number: 1.3.1049
Gas lens RBK 60 S Ø 2.4 mm
Item number: 1.3.3079
Gas lens RBK 60 S Ø 3.2 mm
Item number: 1.3.3096

GAS LENS HOLDER

for glass gas nozzle

Item number: 1.0.1050

Other gas cups available on request.

OSW 40 gas cup
Item number: 1.3.1046
OSW 80 – 275 gas cup, TURN, size 8
Item number: 1.3.1146
RBK 60 S gas cup, size 7
Item number: 1.3.3077
Gas cup, manual torch, size 6
Item number: 1.3.1911

TEFLON INSULATORS

Teflon Insulator OSW 40
Item number: 1.0.1618
Teflon Insulator OSW 80 – 275
Item number: 1.0.1629
Teflon Insulator for Glass Gas Nozzle
Item number: 1.0.1051
Teflon Insulator TURN, Hand Torch
Item number: 1.2.1820
Teflon Insulator RBK 60 S
Item number: 1.3.3078

200 / 10 BAR ARGON PRESSURE REGULATOR

(for RBK 60 S pneumatic connection)

Item number: 1.2.0150

0.5 – 10 BAR COMPRESSED AIR PRESSURE REGULATOR

incl. mounting bracket and inlet and outlet coupling (for RBK 60 S pneumatic connection). Pressure regulators with different connections and for other gas types or nickel-plated version available on request.

Item number: 1.2.0151

AVC upgrade kit – card for step motors (RBK S)

for Tigtronic controllers

Item number: 1.3.0036

Would you like more information?
Don’t hesitate to contact us.

+49 6182 / 78693-0
info@orbitec-group.com

Orbitec GmbH
Willi-Brehm-Straße 8
D-63500 Seligenstadt